PCBA Assembly Services
The Purpose and Reasoning for Printed Circuit Board Assembly Services (PCBA)
Assembling electronics products from start to finish.
Caltronics’ in-house electrical and manufacturing engineers are skilled when it comes to printed circuit board assembly and ensure the PCBA you desire performs as needed. The engineers are available to consult during each phase of the PCBA manufacturing process to guide the products through assembly and production.
PCB assembly determines how the electronic components are assembled onto the circuit board and affixes the components, including resistors, capacitors, switches, etc. Our electronic assembly services provide a complete turn-key option for manufacturing the electronics you need so your final PCBA is finished correctly and efficiently.
We ensure that we use the most up-to-date and modern equipment to develop your product. Our unique PCB assembly machine, Surface Mount Technology, balances speed and precision while carefully placing individual components to a hundredth of an inch thick.
The 3-D Automated Optical Inspection (AOI) unit examines the PCBA after the assembly stage. This 3D technology allows the PCBA quality team to examine and measure component placement and solder thickness to ensure the accuracy of the PCB assembly. For example, suppose you need an additional inspection and desire to look inside the assembly of the printed circuit board. In that case, we also use X-ray technology to view inside the components, solder, and boards for proper electronics assembly.
During PCB assembling, our Conformal Coating machine protects boards from hostile environmental conditions by applying a silicon layer to the components and solder to ensure the PCBs can stand up to lower impact ecological risk factors. Caltronics can completely encapsulate the PCBA with customized molds or chambers for extreme environmental risk factors.
Caltronics Design & Assembly is not a bare-board manufacturer, and we partner with many quality companies that are skilled at doing this according to our layouts. When discussing PCBA, we get you to a completed circuit board but might engage with other partners to achieve this.
Our in-house team will design and assemble your product from the initial design to the mechanical assembly stage. Our PCB design engineers develop assembly-ready designs that meet each functional requirement.
The engineering and testing team can create test fixtures to ensure the product performs as intended. Mechanical assembly provides the final assembly services to put the PCBs into the final product, including attaching wires from the PCB to the unit for proper assembly and functionality.
Printed Circuit Board Assembly and Electronic Assembly Services
Our electronics assembly services provide solutions for various industries and types of companies. We have built many printed circuit board assemblies and understand the complexities required for different PCB needs. From prototype PCB manufacturing to small-scale PCB manufacturing to extensive production runs, we will meet your manufacturing demands.
Markets We Serve
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Commercial Applications
Caltronics Design & Assembly specializes in crafting cutting-edge printed circuit board (PCB) solutions tailored for the commercial and industrial sectors.
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Defense and Aerospace
We specialize in designing and assembling defense and aerospace PCBs with the highest standards of precision and reliability.
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Medical Devices
Caltronics Design & Assembly specializes in precision PCB assembly for medical devices, ensuring seamless tracking of patient metrics by caregivers and doctors.
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Military and Law Enforcement
Caltronics Design & Assembly works with military and law enforcement to provide the necessary technology to accomplish their missions.
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Renewable Energy
Caltronics is committed to eco-conscious PCB assembly for energy management systems. We prioritize using environmentally friendly materials.
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Solar Panels
The solar energy industry is rapidly evolving, and at the heart of this revolution are Solar Panel PCB Boards. These boards are crucial in converting sunlight into usable energy.
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Sports and Outdoors
Caltronics Design & Assembly specializes in creating durable printed circuit boards (PCBs) for outdoor sports and equipment.
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Automotive
Caltronics provides industry-leading automotive PCB assembly services, ensuring that every automotive PCB we produce meets the highest standards of quality and reliability.
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Navigation
We specialize in designing and manufacturing high-performance printed circuit boards (PCBs) tailored for navigation applications.
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Lighting
We excel in creating high-quality printed circuit boards for LED lighting applications. Our custom LED PCBs are designed to maximize performance.
Common PCBA Questions
How long does the electronic assembly manufacturing process take?
How does Caltronics ensure the quality production of its PCBAs?
The timeline of projects is dependent on delivery time and supply chain manufacturers. Once we have the correct parts in stock, Caltronics’ turnaround time can be as short as one week.
Caltronics manages and checks quality to ensure high-quality boards.
Visual Inspection of a Verified First Article, meaning Caltronics matches the prints of the order to confirm the correct build. Then compare the subsequent units against their perfect predecessor.
Caltronics runs a proven first article through our automated optical inspection machine that photographs from different angles to confirm that the build is correct according to the design.
By building and running the boards through test fixtures as they would be used for the final PCB assembly.
Your turnkey solution for electronic products and PCBA
Electronic assembly and PCBA Assembly Services require a precise understanding of where each component needs to go, and if done incorrectly, it could result in a poorly functioning product. Our leading experts and advanced technology ensure your product is assembled carefully every time.
Curious to See How We Can Help?
Ready to turn your innovative ideas into reality? Fill out the form below or call us at 651.462.1440 to learn how we can assist you in achieving your goals.
Related Services
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Electronic Design
Transforming ideas into functional designs, we specialize in creating electronic circuits tailored to your specific requirement.
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PCB Design
Our PCB design services focus on creating efficient, reliable, and cost-effective printed circuit boards, optimizing for performance and manufacturability.
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Design for Test
Our DFT services ensure your PCB designs are optimized for easy testing, reducing potential issues and enhancing product reliability.
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Design for Manufacturing
We make sure your PCB designs are perfectly tailored for your manufacturing needs, reducing costs and overall time to market.
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Rapid PCB Prototyping
Accelerate your development process with our rapid PCB prototyping services, allowing you to test and refine designs swiftly.
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Electronic Product Design
From concept to final product, our comprehensive electronic product design services encompass all aspects of development.
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Electronics Testing
Our thorough electronic testing procedures ensure the enduring reliability and quality of your electronic components and assemblies.
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Electromechanical Assembly
Combining electronic and mechanical components, we provide complete electromechanical assembly services for a wide range of applications.
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PCB Potting
We understand the importance of protecting your electronic components. Our PCB potting services are designed to ensure the longevity and performance of your devices
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Through Hole
Caltronics Design & Assembly specializes in through-hole PCB assembly, ensuring the highest standards of quality and reliability for your electronic devices.
